This chassis is also available "buggy" style with tapered rear down
tubes. Both the pickup and buggy 2 seaters utilize a sub frame that is based off
of my original 3 seater design but it is wide open to allow for all sorts of
interiors.

Customizing the chassis is very straightforward, so for example the bed
can be wider, longer, or shorter, etc.
The chassis I am building from these plans is even deviating
further with the addition of a 3rd seat. The blueprints of the
pickup will detail
two front end options, one low and one higher. Either would be
good candidates for a cut down OEM grill if you wanted to follow
thru with the truck theme.
Specs:
Outside of rocker to outside of rocker is 55.62", outside of door bar
to outside of door bar is also 55.62". Belly to highest point on the
roof is 53.62" and length from front bumper to rear most tube is
139". Estimated chassis weight is 300-350lbs depending on bracing.
As always some of the advantages of my designs include:
The ability to pull the transmission and transfer case without
pulling the motor (via the lower skid plate).
No bars near your head (unlike many homebuilt chassis designs).
A cockpit that is big enough to keep you from hanging outside of the
chassis when seated.
A suspension that works excellent for both crawling and climbing.
Motors -
As per the FAQ:


Pretty much anything can be made to fit. 4
cylinders are no problem and most 60 degree V6's are actually more
compact than a lot of the inline 4's currently out there (Suzuki
1.3/1.6, Toyota 2.4/2.7l, etc). About the only engines that
would give me pause are 90 degree V8's like a Ford 5.4L or 4.6L
since they are so darn wide. That said It is
easy to make adjustments to the chassis so if you did have a blown
5.4L and wanted it in the chassis you could as long as you were
willing to put up with a wider front end. Inline 6's present
another problem - length. You'd have to stretch the nose of
each chassis a few inches (assuming a front mounted radiator) except
for the BMP 2 seater which was designed with a Jeep 4.0l drive train in
mind.
If you go with a rear mounted radiator you should be
able to fit just about anything.
For reference my 3.8L/904/D300 is roughly 54" long (pulleys to
rear output), 28" Tall (oil pan to top of motor) and 22" wide at the valve
covers.
Axles: Whatever you
desire.
Suspension: The skies the limit. I run a
dual triangulated 4 link front and
rear utilizing 2.0" coilovers. Wheelbase in the plans is
approximately 110" and with 40" tires the belly is approximately 21" above the
ground. The wheelbase and belly clearance can be changed to suit your needs. For
further suspension information please read thru all of my project buildups
starting with Project BMP up thru Hellraiser 4 as well as my 4 link write ups in
the tech section.
Things to keep in mind:
1. I make no warranties of any kind for the performance or durability of this
chassis. You are buying plans only. If you chose to fabricate something
using these plans you assume all risk in the fabrication and operation of the
project.
2. You will need a basic knowledge of tube bending and access to a tube
bender, welder, chop saw, etc. Access to a plasma cutter or cutting torch would
be very helpful but is not required. The chassis is designed around 1 5/8
tubing with a bend radius of 4.5"***. Larger tubing or bend radii could
be used with some adjustments to the initial tube lengths. there are no
bends over 90 degrees,
*** It has been brought to my attention that the 4.5" radius die is no
longer available from JD2. If using a 5.5" radius die you need to start all
90 degree bends an inch sooner (you can scale bends smaller than 90 degree's
back from there) and the cut lengths can be approx .40" less than what is
shown on the drawing.
3. The plans are meant to be a guide. Since there is no way to
get the bends to match the plans %100 expect to have to make small adjustments.
The plans do have suggested cut lengths and start points for the
bends. It will be your responsibility to cope the tube ends. In
spots where there are straight braces I usually provide a recommended tube size
and length, however in most cases your best bet is to measure the distance
between the nodes to determine the actual cut length.
4. The plans only cover the dimensions of the basic chassis. This
means gussets, mounting tabs, suspension related mounts on the axles, body
panels, component mounts, and all interior mounting tubing, etc are your
responsibility.
5. I will include a recommended list of material for the basic chassis.
You may want to purchase additional material if you would like to leave extra
material on the cuts or if you feel you may have to re-do a section of tubing.
For costing purposes I used approximately 8 sticks of 1.625 x .120
DOM, and 2 sticks of the following: 1.50 x .095 and 1.50 x .120 for
the main chassis bracing. To save money you can get away with using
HREW for any piece of tubing that does not contact rocks.
The plans cost $85 which includes shipping to anywhere in the Continental US
and Canada. For payment via credit card, debit card or PayPal click on the
"Buy Now" button below. As a bonus I also throw in 2 free DVD's
(currently BTG Volume 3 & 3.5) so you
can see what your new chassis can do. the bonus DVD offer is only available to
buyers in the US. International orders are $98.
Note- you do not need a PayPal account to use your
debit or credit card.
I also offer a discount for chassis plans buyers on the other DVD's I sell.
This offer is only valid if you purchase the DVD's at the same time as the
plans. Buying all 3 remaining DVD's saves you $20 over the single price. Shipping is free.